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This study investigates the efficiency of using Large Language Models for industrial process design by separating engineering reasoning from complex standards-level serialization (DEXPI). The research demonstrates that deferring strict serialization to a later stage significantly reduces token usage and isolates specific failure modes, though it does not fully resolve underlying engineering inconsistencies. For AI practitioners in industrial domains, this offers a practical framework for optimizing LLM workflows in constrained environments like underground gas storage design.
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Separating Engineering Reasoning from DEXPI Serialization in LLM-Based Greenfield Surface-Process Design: A Three-Case Study for Underground Gas Storage

arXiv2 min read

arXiv:2609.12656v1 Announce Type: cross Abstract: Large language models can produce engineering descriptions and structured process representations, but standards-level serialization can substantially increase the generation burden. This diagnostic study examines whether separating engineering reasoning from Data Exchange in the Process Industry (DEXPI) serialization changes where representation and engineering failures occur in constrained greenfield surface-process design for underground gas storage. We compare Direct DEXPI generation with generation of a lightweight Engineering Intermediate Representation (IR) on three cases: single-pressure injection, withdrawal and export, and dual-pressure injection. All six conditions use one fixed model snapshot, qwen3.8-max-0902, with one completed hosted generation per condition. Direct outputs are XSD-valid in 2 of 3 cases, while all 3 Engineering IR outputs are structurally valid under a minimal validator. Direct prompt inputs contain approximately 121.8k-121.9k tokens, compared with 617-699 tokens for the Engineering IR prompts. Engineering feasibility does not uniformly favor the IR: one IR output is rejected for an explicit cooling-state contradiction. The cases also reveal two distinct Direct DEXPI failure modes: engineering inconsistency and standards-level serialization failure. The observed comparison shows that, in these evaluated method bundles, deferring DEXPI serialization substantially reduces representation burden and helps isolate serialization failure, but reducing representation burden alone does not eliminate engineering inconsistencies.

Abstract:Large language models can produce engineering descriptions and structured process representations, but standards-level serialization can substantially increase the generation burden. This diagnostic study examines whether separating engineering reasoning from Data Exchange in the Process Industry (DEXPI) serialization changes where representation and engineering failures occur in constrained greenfield surface-process design for underground gas storage. We compare Direct DEXPI generation with generation of a lightweight Engineering Intermediate Representation (IR) on three cases: single-pressure injection, withdrawal and export, and dual-pressure injection. All six conditions use one fixed model snapshot, qwen3.8-max-0902, with one completed hosted generation per condition. Direct outputs are XSD-valid in 2 of 3 cases, while all 3 Engineering IR outputs are structurally valid under a minimal validator. Direct prompt inputs contain approximately 121.8k-121.9k tokens, compared with 617-699 tokens for the Engineering IR prompts. Engineering feasibility does not uniformly favor the IR: one IR output is rejected for an explicit cooling-state contradiction. The cases also reveal two distinct Direct DEXPI failure modes: engineering inconsistency and standards-level serialization failure. The observed comparison shows that, in these evaluated method bundles, deferring DEXPI serialization substantially reduces representation burden and helps isolate serialization failure, but reducing representation burden alone does not eliminate engineering inconsistencies.

Software Engineering (cs.SE); Artificial Intelligence (cs.AI)

arXiv:2609.12656 [cs.SE]

(or arXiv:2609.12656v1 [cs.SE] for this version)

https://doi.org/10.48550/arXiv.2609.12656 Focus to learn more arXiv-issued DOI via DataCite (pending registration)

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Full text under the publisher's open licence · 295 words

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