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This research introduces PORL, a hybrid reinforcement learning framework that bridges the simulation-to-reality gap in industrial job shop scheduling by combining online pretraining with offline fine-tuning. The method demonstrates superior robustness compared to standalone offline approaches, particularly when dealing with low-quality or noisy production datasets where direct exploration is impractical. By leveraging KL-divergence constraints to limit policy deviation during adaptation, this work offers a practical pathway for deploying advanced AI in constrained manufacturing environments.
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PORL: Pretrained Offline Reinforcement Learning for the Job Shop Scheduling Problem

arXiv3 min read

arXiv:2609.30948v1 Announce Type: new Abstract: The Job Shop Scheduling Problem (JSSP) is a fundamental combinatorial optimization problem in industrial optimization. This work introduces Pretrained Offline Reinforcement Learning (PORL), a hybrid approach that combines simulation-based online pretraining with offline fine-tuning on production-specific data. Reinforcement learning through online interaction enables exploration of general scheduling strategies, but typically relies on simulation environments and may suffer from a simulation-to-reality gap. In contrast, offline RL avoids direct interaction with the environment by learning from historical data, but its performance is strongly influenced by dataset quality and coverage. PORL combines the strengths of both paradigms by first learning a general scheduling policy through online interaction and subsequently adapting it offline to a target distribution. A KL-divergence-based policy constraint is introduced to limit deviations from the pretrained policy during fine-tuning. The approach is evaluated on JSSP instances with distribution shift and datasets generated from heuristic, noisy-expert, and random behavioral policies. The results show that PORL consistently achieves lower optimality gaps than standalone offline RL and the considered general scheduling baselines. Furthermore, its advantage over standalone offline RL increases as dataset quality decreases, indicating reduced sensitivity to the quality and coverage of the available offline data. The results suggest that offline adaptation of pretrained policies is a promising approach for industrial scheduling environments where direct online exploration is impractical.

Abstract:The Job Shop Scheduling Problem (JSSP) is a fundamental combinatorial optimization problem in industrial optimization. This work introduces Pretrained Offline Reinforcement Learning (PORL), a hybrid approach that combines simulation-based online pretraining with offline fine-tuning on production-specific data. Reinforcement learning through online interaction enables exploration of general scheduling strategies, but typically relies on simulation environments and may suffer from a simulation-to-reality gap. In contrast, offline RL avoids direct interaction with the environment by learning from historical data, but its performance is strongly influenced by dataset quality and coverage. PORL combines the strengths of both paradigms by first learning a general scheduling policy through online interaction and subsequently adapting it offline to a target distribution. A KL-divergence-based policy constraint is introduced to limit deviations from the pretrained policy during fine-tuning. The approach is evaluated on JSSP instances with distribution shift and datasets generated from heuristic, noisy-expert, and random behavioral policies. The results show that PORL consistently achieves lower optimality gaps than standalone offline RL and the considered general scheduling baselines. Furthermore, its advantage over standalone offline RL increases as dataset quality decreases, indicating reduced sensitivity to the quality and coverage of the available offline data. The results suggest that offline adaptation of pretrained policies is a promising approach for industrial scheduling environments where direct online exploration is impractical.

Machine Learning (cs.LG); Artificial Intelligence (cs.AI)

arXiv:2609.30948 [cs.LG]

(or arXiv:2609.30948v1 [cs.LG] for this version)

https://doi.org/10.48550/arXiv.2609.30948 Focus to learn more arXiv-issued DOI via DataCite (pending registration)

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