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This research exposes a critical reliability gap in Multimodal Large Language Models (MLLMs) when applied to continuous-valued industrial measurements, where current state-of-the-art models achieve less than 26% joint accuracy despite strong general benchmarks. The study introduces InSituMeasure, a rigorous dataset of nearly 3,000 real-world industrial scenes designed to test grounding under noise, occlusion, and viewpoint deviations that standard evaluations often ignore. For practitioners deploying AI in manufacturing or engineering, this highlights the urgent need for specialized training data and robust error analysis before trusting models with high-stakes diagnostic tasks.
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InSituMeasure: Probing Situated Measurement Grounding in Industrial Scenes with Multimodal Large Language Models

arXiv2 min read

arXiv:2609.04014v1 Announce Type: new Abstract: For trained operators, gauge reading requires little specialized knowledge, low cognitive effort, and high repeatability. Yet Multimodal Large Language Models (MLLMs) remain unreliable in continuous-valued measurement despite strong results on general multimodal benchmarks. Existing benchmarks expose this weakness but isolate measurement from realistic, knowledge-grounded settings, with limited situated context, specialized instruments, real-world noise, and matched diagnostic annotations, reducing realism and constraining root-cause analysis. We introduce InSituMeasure to evaluate situated measurement grounding. It contains 2,922 real industrial monitoring scenes across eight functional categories of professional engineering instruments, with dense gauge-attribute annotations and noise tags for failure diagnosis. We define metrics for numerical accuracy under predefined tolerances and unit consistency, rejection of fake or unanswerable tasks, and alignment between model failures and annotated error factors. Across 24 state-of-the-art MLLMs, the best model reaches only 25.7\% joint value-unit accuracy and 51.8\% confidence-diagnosis F1, revealing a substantial gap between general multimodal competence and reliable situated measurement. Further analysis identifies failures from text-induced shortcuts, overconfident responses, and authentic industrial noise, including mixed disturbances, viewpoint deviation, occlusion, and environmental interference.

Abstract:For trained operators, gauge reading requires little specialized knowledge, low cognitive effort, and high repeatability. Yet Multimodal Large Language Models (MLLMs) remain unreliable in continuous-valued measurement despite strong results on general multimodal benchmarks. Existing benchmarks expose this weakness but isolate measurement from realistic, knowledge-grounded settings, with limited situated context, specialized instruments, real-world noise, and matched diagnostic annotations, reducing realism and constraining root-cause analysis. We introduce InSituMeasure to evaluate situated measurement grounding. It contains 2,922 real industrial monitoring scenes across eight functional categories of professional engineering instruments, with dense gauge-attribute annotations and noise tags for failure diagnosis. We define metrics for numerical accuracy under predefined tolerances and unit consistency, rejection of fake or unanswerable tasks, and alignment between model failures and annotated error factors. Across 24 state-of-the-art MLLMs, the best model reaches only 25.7\% joint value-unit accuracy and 51.8\% confidence-diagnosis F1, revealing a substantial gap between general multimodal competence and reliable situated measurement. Further analysis identifies failures from text-induced shortcuts, overconfident responses, and authentic industrial noise, including mixed disturbances, viewpoint deviation, occlusion, and environmental interference.

Artificial Intelligence (cs.AI)

arXiv:2609.04014 [cs.AI]

(or arXiv:2609.04014v1 [cs.AI] for this version)

https://doi.org/10.48550/arXiv.2609.04014 Focus to learn more arXiv-issued DOI via DataCite (pending registration)

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Full text under the publisher's open licence · 268 words

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