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The paper shows that conformal prediction intervals with "90% coverage" can hide severe per-cell undercoverage on battery data, with the worst cell covered only 0.1-2% of the time despite healthy pooled numbers. Its hierarchically weighted engine recovers about half that gap using only frozen side information, but it fails under protocol drift and on a cross-chemistry dataset. For ML readers, the main lesson is that calibration guarantees are often marginal, so per-subgroup reporting and worst-case statistics should be standard before interval claims are deployed.
Source coveringarXiv

From fleet trajectories to single-cell promises: hierarchically weighted conformal prediction for battery SOH monitoring

arXiv3 min read

arXiv:2610.41696v1 Announce Type: new Abstract: Interval predictions from conformal prediction are usually read as "90% coverage", but on nested battery data that number promises the fleet average, not the individual cell. We measure the gap on 124 public LFP cells under a preregistered three-tier reporting protocol (fleet, batch, cell): pooled coverage looks healthy (0.875-0.906 across splits) while the worst cell is covered 0.1-2% of the time, with exact binomial tests against the nominal level. We then repair part of the gap with a hierarchically weighted conformal engine whose weights consume only side information frozen at prediction time - signature features, batch labels, cycle indices - and never touch residuals. The preregistered repair criterion passes: 10th-percentile cell coverage moves 0.750 to 0.830 (53% of the gap), the worst cell 0.642 to 0.694, with zero deferrals and a flat sensitivity spectrum. What the engine does not repair is localized rather than left open: under protocol drift the frozen weights harm monotonically on the SOH scale (the absolute scale is reported in full), a structural dead end we report instead of tuning away; and repair capacity is bounded by calibration-pool battery diversity, measured on both datasets. On a cross-chemistry external set the calibrated intervals collapse (0.286), while the within-domain skeleton replicates (pooled 0.933, worst cell 0.686). The deliverable is a reporting protocol - three tiers of promise anchored to measured regimes, worst-cell statistics, deferral share - that makes per-cell interval claims auditable before deployment.

Abstract:Interval predictions from conformal prediction are usually read as "90% coverage", but on nested battery data that number promises the fleet average, not the individual cell. We measure the gap on 124 public LFP cells under a preregistered three-tier reporting protocol (fleet, batch, cell): pooled coverage looks healthy (0.875-0.906 across splits) while the worst cell is covered 0.1-2% of the time, with exact binomial tests against the nominal level. We then repair part of the gap with a hierarchically weighted conformal engine whose weights consume only side information frozen at prediction time - signature features, batch labels, cycle indices - and never touch residuals. The preregistered repair criterion passes: 10th-percentile cell coverage moves 0.750 to 0.830 (53% of the gap), the worst cell 0.642 to 0.694, with zero deferrals and a flat sensitivity spectrum. What the engine does not repair is localized rather than left open: under protocol drift the frozen weights harm monotonically on the SOH scale (the absolute scale is reported in full), a structural dead end we report instead of tuning away; and repair capacity is bounded by calibration-pool battery diversity, measured on both datasets. On a cross-chemistry external set the calibrated intervals collapse (0.286), while the within-domain skeleton replicates (pooled 0.933, worst cell 0.686). The deliverable is a reporting protocol - three tiers of promise anchored to measured regimes, worst-cell statistics, deferral share - that makes per-cell interval claims auditable before deployment.

Machine Learning (cs.LG); Applications (stat.AP)

arXiv:2610.41696 [cs.LG]

(or arXiv:2610.41696v1 [cs.LG] for this version)

https://doi.org/10.48550/arXiv.2610.41696 Focus to learn more arXiv-issued DOI via DataCite (pending registration)

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Full text under the publisher's open licence · 332 words

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