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This research addresses the critical Sim2Real gap in torque-controlled robotics by integrating precise physical modeling with reinforcement learning to ensure stable policy transfer. By calibrating dynamics like friction and inertia before training agents in simulation, the authors demonstrate a robust pathway for deploying RL policies on real-world robotic arms without instability. The work underscores that accurate physics-based parameter tuning is essential for bridging the divide between simulated environments and physical actuators.
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Enhancing Sim2Real Transfer for Torque-Controlled Robots through Real2Sim Dynamics Estimation and Reinforcement Learning

arXiv2 min read

arXiv:2608.22629v1 Announce Type: new Abstract: Transferring reinforcement learning policies from simulation to Real-World robots remains a major challenge, particularly when dealing with low-level torque control, where even small modelling inaccuracies can lead to unstable or unsafe behaviours. In this work, we propose a Real2Sim2Real pipeline that improves Sim2Real transfer for torque-controlled robotic arms by combining trajectory matching, parameter optimization via genetic algorithms, and domain randomization. Using the 7-DOF Franka Emika Panda robot, we first identify friction, inertia, and gravity compensation parameters by minimizing the error between real and simulated joint trajectories. These calibrated dynamics are then used to train a TQC-based reinforcement learning agent in simulation. The trained policy is evaluated in both Gazebo and MuJoCo environments, and finally deployed on the real robot. Our results demonstrate a significant improvement in tracking accuracy and policy robustness after parameter tuning, with smooth policy transfer from simulation to the Real-World across multiple target-reaching tasks. This work highlights the effectiveness of accurate physical modelling in enabling stable and generalizable torque-based reinforcement learning policies.

Abstract:Transferring reinforcement learning policies from simulation to Real-World robots remains a major challenge, particularly when dealing with low-level torque control, where even small modelling inaccuracies can lead to unstable or unsafe behaviours. In this work, we propose a Real2Sim2Real pipeline that improves Sim2Real transfer for torque-controlled robotic arms by combining trajectory matching, parameter optimization via genetic algorithms, and domain randomization. Using the 7-DOF Franka Emika Panda robot, we first identify friction, inertia, and gravity compensation parameters by minimizing the error between real and simulated joint trajectories. These calibrated dynamics are then used to train a TQC-based reinforcement learning agent in simulation. The trained policy is evaluated in both Gazebo and MuJoCo environments, and finally deployed on the real robot. Our results demonstrate a significant improvement in tracking accuracy and policy robustness after parameter tuning, with smooth policy transfer from simulation to the Real-World across multiple target-reaching tasks. This work highlights the effectiveness of accurate physical modelling in enabling stable and generalizable torque-based reinforcement learning policies.

6 pages, 8 figures. Presented at the 2026 IEEE/ASME International Conference on Advanced Intelligent Mechatronics (AIM 2026)

Robotics (cs.RO); Systems and Control (eess.SY)

arXiv:2608.22629 [cs.RO]

(or arXiv:2608.22629v1 [cs.RO] for this version)

https://doi.org/10.48550/arXiv.2608.22629 Focus to learn more arXiv-issued DOI via DataCite (pending registration)

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Full text under the publisher's open licence · 279 words

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