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This research introduces sampling-free, distance-aware frameworks (PC-SNGP and PC-SNER) that enforce physical consistency in industrial prognostics by penalizing model sensitivity to distributional shifts. By integrating spectral normalization and dynamic loss weighting, the approach achieves well-calibrated uncertainty estimates and robustness against adversarial perturbations in bearing failure prediction tasks. These methods offer a practical path toward deploying physically interpretable probabilistic models that maintain reliability when inputs deviate from training manifolds.
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Developing Distance-Aware Physics-Constrained Probabilistic Frameworks for Industrial Prognostics

arXiv2 min read

arXiv:2512.08499v3 Announce Type: replace Abstract: Development of reliable and physically interpretable probabilistic frameworks for industrial prognostics remain nascent, and existing literature is often insensitive as inputs move away from the training manifold. In this paper, we develop two sampling-free, distance-aware physics-constrained probabilistic frameworks: (i) PC-SNGP and (ii) PC-SNER. Both apply spectral normalization to hidden layer weights, enforcing bi-Lipschitz distance-preserving representation from the input to the latent space. PC-SNGP replaces the dense output with Gaussian process whose posterior variance increases with input distance from the training manifold. PC-SNER modifies the output layer to predict Normal-Inverse-Gamma~(NIG) parameters for distance preserving estimation. To maintain balance between data fidelity and physical consistency during training, we introduce a dynamic weighting strategy for the physics-constrained loss. We also introduce a distance-aware-coefficient~(DAC) metric to quantify sensitivity to distributional shifts. Empirically, we validate both frameworks on rolling-element-bearings (REBs) prognostics using the PRONOSTIA, XJTU-SY, and HUST benchmark datasets. Experimental results demonstrate improved prediction accuracy and well-calibrated uncertainty estimates relative to competing baselines, while maintaining auditable performance in cross-validation and robustness under extreme adversarial perturbations.

Abstract:Development of reliable and physically interpretable probabilistic frameworks for industrial prognostics remain nascent, and existing literature is often insensitive as inputs move away from the training manifold. In this paper, we develop two sampling-free, distance-aware physics-constrained probabilistic frameworks: (i) PC-SNGP and (ii) PC-SNER. Both apply spectral normalization to hidden layer weights, enforcing bi-Lipschitz distance-preserving representation from the input to the latent space. PC-SNGP replaces the dense output with Gaussian process whose posterior variance increases with input distance from the training manifold. PC-SNER modifies the output layer to predict Normal-Inverse-Gamma~(NIG) parameters for distance preserving estimation. To maintain balance between data fidelity and physical consistency during training, we introduce a dynamic weighting strategy for the physics-constrained loss. We also introduce a distance-aware-coefficient~(DAC) metric to quantify sensitivity to distributional shifts. Empirically, we validate both frameworks on rolling-element-bearings (REBs) prognostics using the PRONOSTIA, XJTU-SY, and HUST benchmark datasets. Experimental results demonstrate improved prediction accuracy and well-calibrated uncertainty estimates relative to competing baselines, while maintaining auditable performance in cross-validation and robustness under extreme adversarial perturbations.

Machine Learning (cs.LG); Artificial Intelligence (cs.AI)

arXiv:2512.08499 [cs.LG]

(or arXiv:2512.08499v3 [cs.LG] for this version)

Full text under the publisher's open licence · 184 words

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