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Co-PiLOT demonstrates how integrating physics-informed constraints with latent diffusion models can drastically reduce simulation budgets for inverse design tasks in materials science. By leveraging a vision transformer encoder and an active optimizer like MERIDIAN, the method achieves high-fidelity reconstruction of microstructures while navigating expensive black-box simulators more efficiently than standard baselines. This approach highlights a critical convergence where generative AI directly accelerates computational engineering workflows rather than serving as a standalone application.
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Co-PiLOT: Constrained Physics-Informed Latent Optimization for Target-Driven Inverse Design

arXiv2 min read

arXiv:2609.37875v1 Announce Type: new Abstract: Inverse design of physical systems (molecules, devices, microstructures) often reduces to optimizing a high-dimensional structure against an expensive black-box simulator. Direct search is difficult because the space is non-Euclidean, feasibility is hard to encode, and each evaluation is expensive. We present Co-PiLOT, a latent optimization approach that maps candidates through a generative encoder-decoder, uses the decoder as a learned validity prior, and searches the latent space with physics-informed black-box optimization. The framework is applied on the inverse design of magnesium alloy microstructure/texture. We develop a vision transformer based-encoder; paired with latent diffusion, diffusion transformer and rectified-flow transformer-based decoders on $\sim80{,}000$ EBSD-derived microstructure dataset to learn a minimal bottleneck, $z$. The ViT-FMDiT model ($z$=$768$) reconstructs high-fidelity microstructure images (FID $27.86$, MS-SSIM $0.178$), which our self-segmenting orientation codec converts into input grids for crystal plasticity solver. Finally, we introduce MERIDIAN, an active latent optimizer driven by deep-kernel Gaussian-process uncertainty, failure-aware feasibility prediction, manifold-aware trust regions, and target-aware acquisition. Within a budget of $160$ simulations, the ViT-FMDiT and MERIDIAN combination yields the best target-driven objective score, reducing the relative target error by $3$--$22\%$ against seven baselines (DANTE, TuRBO, BAxUS, CMA-ES, DDOM, SEIKO, DDPO) on the same decoder.

Abstract:Inverse design of physical systems (molecules, devices, microstructures) often reduces to optimizing a high-dimensional structure against an expensive black-box simulator. Direct search is difficult because the space is non-Euclidean, feasibility is hard to encode, and each evaluation is expensive. We present Co-PiLOT, a latent optimization approach that maps candidates through a generative encoder-decoder, uses the decoder as a learned validity prior, and searches the latent space with physics-informed black-box optimization. The framework is applied on the inverse design of magnesium alloy microstructure/texture. We develop a vision transformer based-encoder; paired with latent diffusion, diffusion transformer and rectified-flow transformer-based decoders on $\sim80{,}000$ EBSD-derived microstructure dataset to learn a minimal bottleneck, $z$. The ViT-FMDiT model ($z$=$768$) reconstructs high-fidelity microstructure images (FID $27.86$, MS-SSIM $0.178$), which our self-segmenting orientation codec converts into input grids for crystal plasticity solver. Finally, we introduce MERIDIAN, an active latent optimizer driven by deep-kernel Gaussian-process uncertainty, failure-aware feasibility prediction, manifold-aware trust regions, and target-aware acquisition. Within a budget of $160$ simulations, the ViT-FMDiT and MERIDIAN combination yields the best target-driven objective score, reducing the relative target error by $3$--$22\%$ against seven baselines (DANTE, TuRBO, BAxUS, CMA-ES, DDOM, SEIKO, DDPO) on the same decoder.

Artificial Intelligence (cs.AI); Computational Engineering, Finance, and Science (cs.CE)

arXiv:2609.37875 [cs.AI]

(or arXiv:2609.37875v1 [cs.AI] for this version)

https://doi.org/10.48550/arXiv.2609.37875 Focus to learn more arXiv-issued DOI via DataCite (pending registration)

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Full text under the publisher's open licence · 294 words

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