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This research demonstrates a viable path for deploying edge AI in renewable energy grids by running incremental learning models directly on low-cost ESP32 hardware without cloud dependency. The study validates that continuous, autonomous model adaptation can maintain high forecasting accuracy for solar voltage prediction despite limited computational resources and no external retraining cycles. By reducing node costs from over $1000 to approximately $65 while preserving data integrity during offline operation, this approach significantly lowers the barrier for distributed environmental monitoring networks.
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A Low-Cost IoT Device for Environmental Monitoring and Embedded Solar Forecasting with On-Device Incremental Learning

arXiv3 min read

arXiv:2608.14698v1 Announce Type: cross Abstract: Hyperlocal meteorological sensing is essential for accurate solar photovoltaic forecasting, yet professional-grade meteorological stations require investments easily exceeding 1000~USD per node, making distributed deployments economically inaccessible. This work presents a modular internet of things (IoT) device based on the ESP32 microcontroller integrating temperature, humidity, luminosity, and solar irradiance sensors in an IP68-rated enclosure at a total hardware costs of about \$65~USD when components are sourced in Germany. A hybrid architecture decouples external model training, performed on a conventional computer using the software Python and the open-source library TensorFlow, from autonomous 24-hour solar voltage forecasting executed on-device via a three-layer feedforward network with 3{,}011 parameters (11.8\,KB). The network is trained offline on site-collected data and deployed on the microcontroller as static weight matrices without cloud connectivity. An on-device incremental gradient descent mechanism enables continuous model adaptation after deployment without external retraining. The system was evaluated through two field deployments: a short period of hardware and firmware validation in Ulm, Germany, and a 115-day deployment in Zapopan, Mexico, comprising 84~days of training and 31~days of autonomous operation with zero missing records. Over a clean 28-day daytime window, the embedded model attained a coefficient of determination of 0.9165 and a mean absolute error of 0.2975~V (4.65\% of the operational range), outperforming a climatology baseline (skill score 0.64) while not surpassing a 24-hour persistence baseline. A frozen-weight ablation confirms that the on-device update mechanism yields a small but statistically robust accuracy gain ($p = 0.001$), demonstrating that autonomous incremental learning is feasible on low-cost hardware without cloud connectivity.

Abstract:Hyperlocal meteorological sensing is essential for accurate solar photovoltaic forecasting, yet professional-grade meteorological stations require investments easily exceeding 1000~USD per node, making distributed deployments economically inaccessible. This work presents a modular internet of things (IoT) device based on the ESP32 microcontroller integrating temperature, humidity, luminosity, and solar irradiance sensors in an IP68-rated enclosure at a total hardware costs of about \$65~USD when components are sourced in Germany. A hybrid architecture decouples external model training, performed on a conventional computer using the software Python and the open-source library TensorFlow, from autonomous 24-hour solar voltage forecasting executed on-device via a three-layer feedforward network with 3{,}011 parameters (11.8\,KB). The network is trained offline on site-collected data and deployed on the microcontroller as static weight matrices without cloud connectivity. An on-device incremental gradient descent mechanism enables continuous model adaptation after deployment without external retraining. The system was evaluated through two field deployments: a short period of hardware and firmware validation in Ulm, Germany, and a 115-day deployment in Zapopan, Mexico, comprising 84~days of training and 31~days of autonomous operation with zero missing records. Over a clean 28-day daytime window, the embedded model attained a coefficient of determination of 0.9165 and a mean absolute error of 0.2975~V (4.65\% of the operational range), outperforming a climatology baseline (skill score 0.64) while not surpassing a 24-hour persistence baseline. A frozen-weight ablation confirms that the on-device update mechanism yields a small but statistically robust accuracy gain ($p = 0.001$), demonstrating that autonomous incremental learning is feasible on low-cost hardware without cloud connectivity.

Signal Processing (eess.SP); Machine Learning (cs.LG)

arXiv:2608.14698 [eess.SP]

(or arXiv:2608.14698v1 [eess.SP] for this version)

https://doi.org/10.48550/arXiv.2608.14698 Focus to learn more arXiv-issued DOI via DataCite (pending registration)

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Full text under the publisher's open licence · 351 words

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