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This research demonstrates a robust simulation-to-reality pipeline for decentralized multi-agent reinforcement learning, specifically addressing the challenges of deploying MARL on physical industrial robots. By fusing LiDAR data with task states, the proposed FMAPPO algorithm significantly improves parts delivery efficiency and safety metrics in real-world factory environments while maintaining stable operation under realistic constraints.
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Learning Multi-Agent Task Assignment and Navigation in the Factory: from Simulation to Real Robots

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arXiv:2609.14567v1 Announce Type: new Abstract: Reinforcement learning (RL) has shown considerable promise for robotic decision-making, yet deploying multi-agent RL (MARL) on physical multi-robot systems in industrial environments remains challenging. This paper investigates the real-world applicability of decentralized MARL for multi-robot multi-machine tending. We propose Feature-fusion Multi-Agent Proximal Policy Optimization (FMAPPO), which fuses 2D LiDAR measurements with task-specific state information to enable safe decentralized multi-robot task assignment and navigation. A complete simulation-to-reality pipeline was developed using high-fidelity robotic simulation and ROS2 and deployed on physical mobile-manipulator platforms operating under realistic real-world conditions, with the robotic arms disabled during the experiments. We further investigate the sensitivity of the learned policy to command update frequency, an important consideration for real-world deployment. Comparative evaluation in simulation demonstrated that FMAPPO significantly outperformed state-of-the-art baselines with a large effect size, achieving improvements of 106\% and 21\% in parts delivery and 48\% and 11\% in parts collection over MAPPO and SMAPPO, respectively. FMAPPO also increased machine utilization by 31 and 10 percentage points, respectively, while reducing collisions by 18\% and 15\% and increasing the safety score by 14 and 6 percentage points compared with MAPPO and SMAPPO, respectively. Furthermore, real-world experiments demonstrated that the learned decentralized policies can coordinate multiple robots to service multiple machines while maintaining safe operation under real-world sensing and control constraints. Videos of the real-world experiment are available online https://anonymouspapers123.github.io/FMAPPO/.

Abstract:Reinforcement learning (RL) has shown considerable promise for robotic decision-making, yet deploying multi-agent RL (MARL) on physical multi-robot systems in industrial environments remains challenging. This paper investigates the real-world applicability of decentralized MARL for multi-robot multi-machine tending. We propose Feature-fusion Multi-Agent Proximal Policy Optimization (FMAPPO), which fuses 2D LiDAR measurements with task-specific state information to enable safe decentralized multi-robot task assignment and navigation. A complete simulation-to-reality pipeline was developed using high-fidelity robotic simulation and ROS2 and deployed on physical mobile-manipulator platforms operating under realistic real-world conditions, with the robotic arms disabled during the experiments. We further investigate the sensitivity of the learned policy to command update frequency, an important consideration for real-world deployment. Comparative evaluation in simulation demonstrated that FMAPPO significantly outperformed state-of-the-art baselines with a large effect size, achieving improvements of 106\% and 21\% in parts delivery and 48\% and 11\% in parts collection over MAPPO and SMAPPO, respectively. FMAPPO also increased machine utilization by 31 and 10 percentage points, respectively, while reducing collisions by 18\% and 15\% and increasing the safety score by 14 and 6 percentage points compared with MAPPO and SMAPPO, respectively. Furthermore, real-world experiments demonstrated that the learned decentralized policies can coordinate multiple robots to service multiple machines while maintaining safe operation under real-world sensing and control constraints. Videos of the real-world experiment are available online this https URL.

This work has been submitted for possible publication. Copyright may be transferred without notice, after which this version may no longer be accessible

Robotics (cs.RO); Machine Learning (cs.LG)

arXiv:2609.14567 [cs.RO]

(or arXiv:2609.14567v1 [cs.RO] for this version)

https://doi.org/10.48550/arXiv.2609.14567 arXiv-issued DOI via DataCite (pending registration)

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