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This research tackles the inverse design problem in automotive engineering by using machine learning surrogates to generate geometry from performance requirements, effectively bridging the gap between discrete topology families and continuous parameterization. While the pipeline successfully produces candidates within specific families, the study critically highlights that surrogate model errors often approach the magnitude of the performance differences being optimized, which fundamentally limits the reliability of individual generated designs. For AI practitioners in industrial applications, this work underscores the necessity of rigorously quantifying uncertainty relative to signal strength before deploying generative tools for high-stakes engineering tasks.
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KPI-Conditioned Generative Design of Automotive Hood Inner Panels: A Two-Stage Retrieval-Generation Pipeline with Surrogate-Based Performance Estimation

arXiv2 min de cititArticolul și perspectiva sunt în engleză.

arXiv:2608.22457v1 Announce Type: new Abstract: An inner hood panel must meet a deflection target, stay below a stress limit, and hit a mass target. Machine-learned surrogates have made the forward direction, geometry to performance, fast and routine. The inverse direction, producing geometry from a stated requirement, remains largely unaddressed for industrial parts whose design space is organized into discrete topology families rather than a continuous parameterization. This work presents a two-stage pipeline for that inverse problem. A reachability stage determines which topology families can satisfy a given requirement vector. A conditional variational autoencoder then generates point-cloud geometry within a selected family, and a neural-operator surrogate estimates the performance of each candidate. The pipeline is built entirely from public data and freely available compute, and is deployed as an interactive tool. The pipeline works, with qualifications that are reported as primary findings rather than caveats. The surrogate is accurate in aggregate, but its error is comparable to the performance differences it is asked to discriminate, which bounds what can be claimed for any individual generated design. That ratio of surrogate error to within-class signal is argued to be the quantity that determines whether a pipeline of this kind can work at all.

Abstract:An inner hood panel must meet a deflection target, stay below a stress limit, and hit a mass target. Machine-learned surrogates have made the forward direction, geometry to performance, fast and routine. The inverse direction, producing geometry from a stated requirement, remains largely unaddressed for industrial parts whose design space is organized into discrete topology families rather than a continuous parameterization. This work presents a two-stage pipeline for that inverse problem. A reachability stage determines which topology families can satisfy a given requirement vector. A conditional variational autoencoder then generates point-cloud geometry within a selected family, and a neural-operator surrogate estimates the performance of each candidate. The pipeline is built entirely from public data and freely available compute, and is deployed as an interactive tool. The pipeline works, with qualifications that are reported as primary findings rather than caveats. The surrogate is accurate in aggregate, but its error is comparable to the performance differences it is asked to discriminate, which bounds what can be claimed for any individual generated design. That ratio of surrogate error to within-class signal is argued to be the quantity that determines whether a pipeline of this kind can work at all.

Machine Learning (cs.LG)

arXiv:2608.22457 [cs.LG]

(or arXiv:2608.22457v1 [cs.LG] for this version)

https://doi.org/10.48550/arXiv.2608.22457 Focus to learn more arXiv-issued DOI via DataCite (pending registration)

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