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This research demonstrates a structured workflow where large language models automate the generation and tuning of multi-variable control strategies for dynamic process systems, reducing performance errors by approximately 26.5% through iterative validation and Bayesian optimization. By decomposing complex engineering tasks into constrained code-generation steps with built-in repair mechanisms, the study validates the feasibility of using AI to construct executable physical system designs rather than just simulating them. While currently benchmarked on a nonlinear gas-preheater model, this approach highlights significant potential for scaling LLM-driven automation to broader plantwide-control challenges in industrial settings.
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An LLM-Driven Workflow for Automated Process Control Strategy Generation and Tuning from Dynamic Process Models

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arXiv:2607.21292v1 Announce Type: new Abstract: We present a structured large-language-model-driven workflow for automated multi-variable control design from dynamic process models. The workflow decomposes the design task into constrained code-generation steps: plant-interface construction, normalization, manipulated-variable controlled-variable (MV-CV) pairing, controller specification, closed loop simulation, scenario generation, performance evaluation and Bayesian-optimization (BO) based tuning. Generated artifacts are executed and validated before downstream tasks proceed, and failed artifacts are repaired using validation feedback. The proposed approach is demonstrated on a nonlinear gas-preheater benchmark with coupled pressure and temperature dynamics. The generated workflow produces a physically consistent decentralized PI (proportional-integral) feedback-feedforward control structure and an executable tuning environment. Bayesian optimization reduces the closed loop performance objective, which aggregates set-point tracking and disturbance-rejection errors for the controlled variables, by approximately 26.5% relative to the initial controller generated by the workflow, mainly through improved pressure-loop transient performance. This figure quantifies the automated tuning stage rather than a comparison against a manually designed controller. The results demonstrate the feasibility of using structured large-language-model-based code generation to construct executable control-design workflows, while also highlighting the need for broader validation on larger plantwide-control benchmarks.

Abstract:We present a structured large-language-model-driven workflow for automated multi-variable control design from dynamic process models. The workflow decomposes the design task into constrained code-generation steps: plant-interface construction, normalization, manipulated-variable controlled-variable (MV-CV) pairing, controller specification, closed loop simulation, scenario generation, performance evaluation and Bayesian-optimization (BO) based tuning. Generated artifacts are executed and validated before downstream tasks proceed, and failed artifacts are repaired using validation feedback. The proposed approach is demonstrated on a nonlinear gas-preheater benchmark with coupled pressure and temperature dynamics. The generated workflow produces a physically consistent decentralized PI (proportional-integral) feedback-feedforward control structure and an executable tuning environment. Bayesian optimization reduces the closed loop performance objective, which aggregates set-point tracking and disturbance-rejection errors for the controlled variables, by approximately 26.5% relative to the initial controller generated by the workflow, mainly through improved pressure-loop transient performance. This figure quantifies the automated tuning stage rather than a comparison against a manually designed controller. The results demonstrate the feasibility of using structured large-language-model-based code generation to construct executable control-design workflows, while also highlighting the need for broader validation on larger plantwide-control benchmarks.

Artificial Intelligence (cs.AI); Systems and Control (eess.SY)

arXiv:2607.21292 [cs.AI]

(or arXiv:2607.21292v1 [cs.AI] for this version)

https://doi.org/10.48550/arXiv.2607.21292 Focus to learn more arXiv-issued DOI via DataCite (pending registration)

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