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This research introduces a learning-free evaluation framework for vision-based tactile sensors, isolating intrinsic hardware performance from the biases of downstream neural network architectures. By substituting silicone gels with polyurethane rubber, the study demonstrates significantly improved resilience against wear and high-load conditions, though at the expense of low-force sensitivity. This work advances the practical deployment of robust tactile sensing in industrial robotics by providing rigorous metrics for material durability rather than relying solely on learned models.
A Learning-Free Characterization Framework for the Resilience and Sensitivity of Polyurethane Vision-Based Tactile Sensors
arXiv:2511.07797v3 Announce Type: replace Abstract: Vision-based tactile sensors (VBTSs) are a promising technology for robots, providing them with dense signals that can be translated into a multi-faceted understanding of contact. However, existing VBTS tactile surfaces make use of silicone gels, which provide high sensitivity but easily deteri- orate from loading and surface wear. Furthermore, existing literature lacks rigorous durability and sensitivity evaluations targeted for intrinsic sensor performance. We propose that polyurethane rubber, a typically harder material used for high-load applications like shoe soles, rubber wheels, and industrial gaskets, may provide improved physical gel resilience, potentially at the cost of sensitivity. In addition, we propose a methodological framework to evaluate and compare tactile sensor hardware across designs and material compositions. Our resilience tests assess sensor durability across normal loading, shear loading, and abrasion. For sensitivity, we introduce learning-free assessments of force and spatial sensitivity to isolate intrinsic sensor capabilities from the confounding effects of downstream dataset and network architecture choices. We also perform a system-level validation using a bottle cap loosening and tightening task to show the translation of our controlled test results with a real-world example. Our results show that polyurethane substantially improves resilience. While it sacrifices sensitivity at low forces, the effective force range is largely increased, revealing the utility of polyurethane VBTSs over silicone versions in more rugged, high-load applications.
Abstract:Vision-based tactile sensors (VBTSs) are a promising technology for robots, providing them with dense signals that can be translated into a multi-faceted understanding of contact. However, existing VBTS tactile surfaces make use of silicone gels, which provide high sensitivity but easily deteri- orate from loading and surface wear. Furthermore, existing literature lacks rigorous durability and sensitivity evaluations targeted for intrinsic sensor performance. We propose that polyurethane rubber, a typically harder material used for high-load applications like shoe soles, rubber wheels, and industrial gaskets, may provide improved physical gel resilience, potentially at the cost of sensitivity. In addition, we propose a methodological framework to evaluate and compare tactile sensor hardware across designs and material compositions. Our resilience tests assess sensor durability across normal loading, shear loading, and abrasion. For sensitivity, we introduce learning-free assessments of force and spatial sensitivity to isolate intrinsic sensor capabilities from the confounding effects of downstream dataset and network architecture choices. We also perform a system-level validation using a bottle cap loosening and tightening task to show the translation of our controlled test results with a real-world example. Our results show that polyurethane substantially improves resilience. While it sacrifices sensitivity at low forces, the effective force range is largely increased, revealing the utility of polyurethane VBTSs over silicone versions in more rugged, high-load applications.
Robotics (cs.RO)
arXiv:2511.07797 [cs.RO]
(or arXiv:2511.07797v3 [cs.RO] for this version)
https://doi.org/10.48550/arXiv.2511.07797 Focus to learn more arXiv-issued DOI via DataCite
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